• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    A machine tool is provided for the rolling machining of rotating parts with groove-shaped profiles, in particular toothing. On the one hand, a Y-slide (200) is arranged on a machine bed (100), which can be moved along a Y-direction and carries a workpiece spindle (210). The workpiece spindle drives a workpiece (220) to rotate about a workpiece axis (C). On the other hand, a Z slide (300) is arranged on the machine bed. This is arranged along a Z direction which runs parallel to a center plane (E1) spanned by the Y direction and the workpiece axis. An X-slide (310) is arranged on the Z-slide and can be moved along an X-direction with respect to the Z-slide (300). The X direction runs perpendicular to the center plane. A tool spindle, which drives a tool to rotate about a tool axis, is arranged on the X slide. The tool spindle can be swiveled about a swivel axis (A) in a swivel plane (E2) that runs parallel to the central plane with respect to the X slide.
    公开号:CH715794B1
    申请号:CH00918/19
    申请日:2019-07-17
    公开日:2020-07-31
    发明作者:Kirsch Roger；Mros Michael；Müller Michel；Sennhauser Erwin
    申请人:Reishauer Ag；
    IPC主号:
    专利说明:

    TECHNICAL AREA
    The present invention relates to a machine tool which is specially designed for the rolling of groove-shaped profiles on rotating parts and in particular for the rolling with gear-shaped tools. The term “hobbing” is understood here to mean all processes in which the tool and workpiece roll on one another, including all processes that are sometimes referred to in the specialist literature as “screwdriving processes”. The groove-shaped profiles can in particular form a tooth system. The machine tool can in particular be designed so that a power skiving process is carried out with it. The present invention also relates to a method for operating such a machine tool.
    STATE OF THE ART
    In modern manufacturing technology, power skiving is becoming increasingly important for the machining of rotating parts with groove-shaped profiles. Power skiving has been known as a gear cutting process since at least 1910. An early description of the process can be found in DE 243514 C. The power skiving process is a continuous cutting process for the production of axially symmetrical periodic structures in which gear-shaped tools are used. The teeth of these tools have cutting edges on their faces. The tool and workpiece are picked up on rotating spindles. The axes of rotation of the tool and workpiece are skewed to each other. By coupling the rotary movements of the tool and workpiece around the rotary axes, the rolling motion typical of the process is implemented. This rolling movement and a feed movement of the tool or the workpiece along the workpiece axis generate a cutting movement during skiving. With this cutting process, both external and internal gears can be machined.
    A power skiving machine often has six driven, numerically controlled axes in order to generate both the rotational movements of the workpiece and tool and to position and align the workpiece and the tool relative to one another. The names of these axes vary depending on the convention used. The following convention is used in this document:<tb> • <SEP> swivel axis for the relative alignment of tool and workpiece spindles to one another: A axis:<tb> • <SEP> Axis of rotation of the skiving tool on the tool spindle: tool axis or B axis;<tb> • <SEP> axis of rotation of the workpiece on the workpiece spindle: workpiece axis or C axis; and<tb> • <SEP> three linearly independent, but not necessarily mutually perpendicular, linear displacement axes for the relative positioning of the tool spindle and the workpiece spindle: X, Y and Z axes.
    A variety of options for the design and arrangement of these axes are known from the prior art. These options differ first of all with regard to the alignment of the workpiece and tool axes in space. E.g. the workpiece axis have a fixed orientation in space or be pivotable. If the workpiece axis has a fixed orientation in space, it can in particular be oriented horizontally or vertically in space. Depending on whether the workpiece axis is pivotable or not, the tool axis can have a fixed orientation in space or be pivotable. If the tool axis has a fixed orientation, this axis can again be arranged vertically or horizontally. These different options for aligning the workpiece and tool axes lead, among other things, to different operating concepts for loading and unloading and to different requirements for chip removal. For each of these variants there are in turn a multitude of possibilities with regard to the arrangement of the various axes relative to the machine bed and relative to one another and with regard to the implementation of the axes.
    An example of a skiving machine with horizontal arrangements of the workpiece and tool spindle is the machine GS300H from JTEKT Corporation, Nagoya, Japan (see brochure "Gear Skiving Centers / Machining Centers Line Up", catalog no. M2027-7E, imprint 170325U) . On the tool carrier, the tool spindle is advanced radially with the help of a vertical slide and the entire tool carrier can be moved horizontally. The tool spindle is horizontal in space and has a fixed orientation. The workpiece carrier with horizontal slide realizes the axial infeed. The workpiece spindle is also horizontal in space and can be pivoted about a vertical pivot axis in a horizontal pivot plane.
    A machine with a similarly constructed tool carrier is also known from US20150043985A1. In this machine, however, the workpiece spindle can be pivoted about a horizontal axis in a vertical pivot plane.
    The much larger number of skiving machines, however, have a vertically oriented workpiece axis and a pivotable tool axis. E.g. In the case of the LK 300 and LK 500 power skiving machines from Liebherr Verzahntechnik GmbH, Kempten, Germany, the workpiece spindle is vertically aligned and fixed to the machine bed, while the tool spindle is arranged above the workpiece spindle and can be moved and reversed relative to the machine bed along all three linear displacement axes X, Y and Z an A-axis can be swiveled (see brochure "Gear Skiving Machines LK 300/500", Liebherr-Verzahntechnik GmbH, imprint BK LVT-LK300 / 500-1.0.-07.18_en).
    Also in the machine 400PS from Gleason Corporation, Rochester, USA, the workpiece spindle is vertically aligned and fixed on the machine bed. Such an arrangement is also known from US2017072485A1, FIG. 11. The MSS300 machine from Mitsubishi Heavy Industries Machine Tool Co., Ltd., Shiga, Japan also has a fixed, vertical workpiece spindle. Such an arrangement is also known from US2019076943A1, FIG. 1.
    In the machine S-250 Profilator GmbH & Co. KG, Wuppertal, Germany, the tool spindle is mounted pivotably about the A axis on a slide, and this slide is in turn along a linear displacement axis inclined to the machine bed relative to the machine bed movable. The workpiece spindle can be moved above the tool spindle along two linear displacement axes. With the S-500 machine from Profilator GmbH & Co. KG, the workpiece spindle can also be moved above the tool spindle along two linear displacement axes (cf. presentation documents by Dr. Claus Kobialka, "State of the art for power skiving (SCUDDING)", GETPRO Congress, 25 ./26 March 2015, Würzburg, Germany).
    A tool spindle pivoted at the bottom is also available in the “SynchroSkiver” machine from Präwema Antriebstechnik GmbH, Eschwege, Germany. Here, too, the workpiece spindle can be moved above the tool spindle along two axes (see “SynchroSkiver” brochure, Präwema Antriebstechnik GmbH, printer's note PRW-2015-09-V1-HDM).
    The KPS20 machine from Kashifuji KK also has a pivotable tool spindle, above which the workpiece spindle can be moved along two axes. An arrangement with a pivotable tool spindle arranged at the bottom and a workpiece spindle arranged displaceably above is also known from JP2014151382A2, FIG. 1.
    Another concept with a swiveling tool spindle arranged at the bottom and a crosswise displaceable workpiece spindle arranged above is also known from US2012328384A1 (FIG. 18).
    In the machine GMS450 from Nachi-Fujikoshi Corp., Toyama, Japan, the workpiece spindle is aligned vertically and horizontally displaceable along a direction relative to the machine bed. On a machine stand, which is firmly connected to the machine bed, a slide can be moved horizontally perpendicular to it above the workpiece spindle. A vertically displaceable slide is attached to this slide. The tool spindle is mounted on this slide so that it can pivot about an A-axis. The A-axis runs parallel to the axis along which the workpiece spindle can be moved on the machine bed. Reference is made to the document "GMS450" from Nachi-Fujikoshi Corp., Catalog No. M6202E, printer's note 2016.9.X.MD-SANWA referenced.
    In the machine PV315 from Pittler T & S GmbH, Dietzenbach, Germany, the workpiece spindle is vertically aligned and can be moved along one direction with respect to the machine bed. In addition, a machine stand can be moved horizontally on the machine bed in a direction perpendicular thereto. The machine stand carries a vertically displaceable slide on which the tool spindle is arranged such that it can be swiveled in a swivel plane running parallel to the direction of horizontal displacement. Reference is made to the document "Power Skiving in Complete Machining" by PITTLER T&S GmbH, printer's note PIT-2017.04-DE-HDM.
    [0015] The special kinematics of power skiving give rise to strongly fluctuating machining forces along the cutting edge contact. This is particularly true for hard fine machining of pre-cut workpieces. In particular, on the one hand high and strongly fluctuating axial forces occur along the tool and workpiece axes; On the other hand, there are also high and strongly fluctuating radial forces that lead to large bending moments on the tool and workpiece. Overall, these process properties have a negative effect on the manufacturing accuracy that can be achieved, especially if the respective NC axes are moved during machining due to the process. Essential factors for achieving high manufacturing accuracy are in particular the static and dynamic rigidity, the damping properties of the machine and a high thermal symmetry. However, these requirements are not yet optimally met in the existing arrangements.
    DISCLOSURE OF THE INVENTION
    It is an object of the present invention to provide a machine tool which is suitable for generating, in particular generating skiving, of rotating parts with groove-shaped profiles, in particular gears, and in a special way for hard fine machining and which has an improved static and dynamic Has rigidity with high thermal stability.
    [0017] This object is achieved by a machine tool with the features of claim 1. Further embodiments are given in the dependent claims.
    [0018] A machine tool for the rolling machining of rotating parts with groove-shaped profiles is therefore specified. This shows:<tb> <SEP> a machine bed;<tb> <SEP> a Y-slide that can be moved linearly along a Y-direction in relation to the machine bed;<tb> <SEP> a workpiece spindle which is arranged on the Y slide and which is designed to clamp a workpiece on it and to drive it to rotate about a workpiece axis (C axis), the workpiece axis being transverse, preferably perpendicular, runs to the first direction;<tb> <SEP> a Z slide which is arranged on the machine bed and can be linearly displaced along a Z direction relative to the machine bed, the Z direction running parallel to a center plane spanned by the Y direction and the workpiece axis, and wherein the Z direction runs at an angle of less than 45 °, preferably parallel, to the workpiece axis;<tb> <SEP> an X slide, which is arranged on the Z slide and can be linearly displaced along an X direction with respect to the Z slide, the X direction running perpendicular to the center plane; and<tb> <SEP> a tool spindle which is designed to clamp a generating tool, in particular a gear-shaped generating tool, on it and to drive it to rotate about a tool axis (B-axis), the tool spindle being arranged on the X slide and opposite the X slide is pivotable about a first pivot axis (A axis).
    An arrangement of two axes “transversely” to one another is understood in this document to mean an arrangement in which the two axes extend at an angle of more than 45 ° and less than 135 ° to one another, in particular at an angle of more than 60 ° and less than 120 °.
    Since the entire X slide together with the tool spindle and its pivoting mechanism is arranged on the Z slide, the inertial mass on the Z slide is relatively large. This is particularly advantageous since, in the Z direction, primarily machining forces that act along the main cutting direction are entered and particularly large and strongly fluctuating machining forces and tilting loads occur along this direction. Due to the large inertial mass on the Z slide, a particularly advantageous dynamic behavior is achieved along the particularly heavily stressed Z direction. The structure with a central middle plane, on which the axes align, also enables a particularly rigid and thermally stable construction overall. The relatively light, i.e. low-mass and independently guided on the machine bed, finally enables the workpiece spindle to be moved quickly and precisely along the Y-axis between a workpiece change position and a machining position.
    In advantageous embodiments, the first pivot axis (A-axis), about which the tool spindle can be pivoted with respect to the X slide, runs perpendicular to the central plane, and the tool axis runs perpendicular to the first pivot axis. In this case, the pivoting movement of the tool axis takes place in a pivoting plane that runs parallel to the central plane and to this extent reflects the symmetry of the rest of the machine structure. In addition, the tool axis preferably intersects the first pivot axis so that torques about the A axis are minimized.
    This arrangement of the swivel plane parallel to the central plane is particularly advantageous for rolling machining processes in which gear-shaped tools are used, e.g. when skiving or scraping. However, an arrangement of the first pivot axis (A axis) parallel to the central plane and in particular perpendicular to the X and Z axes is also conceivable, with the tool axis also advantageously running perpendicular to the first pivot axis (A axis) and in particular the first pivot axis cuts. Such an arrangement can be particularly advantageous for generating processes with helical tools such as generating grinding or hobbing.
    In advantageous embodiments, the tool spindle is pivotably arranged on the X slide as follows: The machine tool has two first pivot bearings for mounting the tool spindle on the X slide about the first pivot axis. These first two pivot bearings are arranged on both sides of the tool spindle with respect to the pivot plane and preferably equidistant from the pivot plane.
    The machine tool can have an adjustment mechanism for setting the orientation of the tool spindle relative to the X slide. This adjustment mechanism can be pivotably connected to the X-slide about a second pivot axis, the second pivot axis running parallel and at a distance from the first pivot axis, and it can also be pivotably connected to the tool spindle about a third pivot axis, the third pivot axis being parallel and spaced runs to the first pivot axis and the second pivot axis. In this case there are a total of three pivot axes via which the X slide, the tool spindle and the adjustment mechanism are connected to one another.
    The adjusting mechanism can also advantageously be mounted on both sides of the pivot plane. For this purpose, the machine tool can include two second pivot bearings for mounting the adjustment mechanism on the X slide around the second pivot axis, the two second pivot bearings being arranged on both sides and preferably equidistant from the pivot plane, and / or it can have two third pivot bearings for mounting the adjustment mechanism on the tool spindle include around the third pivot axis, the two third pivot bearings also being arranged on both sides and preferably equidistant from the pivot plane.
    The adjustment mechanism can in particular be constructed as follows: It can comprise an A-drive motor which is pivotable with respect to the X-slide and which drives a threaded spindle to rotate about a threaded spindle axis perpendicular to the first pivot axis, the threaded spindle axis running in the pivot plane. It can also comprise a spindle nut which is pivotable with respect to the X slide and which engages with the threaded spindle. The threaded spindle and the spindle nut can in particular be designed as a ball screw drive. Such a mechanism enables a particularly safe, rigid, precise and smooth adjustment of the orientation of the tool spindle about the first pivot axis (A-axis) due to its large transmission ratio. The adjustment can even take place while a workpiece is being machined; clamping for stationary operation can be omitted.
    The A drive motor is preferably attached to the X slide so that it can pivot about the second pivot axis, and the spindle nut is preferably connected to the tool spindle so that it can pivot about the third pivot axis. However, a reverse arrangement is also conceivable, in which the A drive motor is pivotably connected to the tool spindle about the third pivot axis and the spindle nut is pivotably connected to the X slide about the second pivot axis.
    In order to precisely determine the swivel position of the workpiece spindle, the machine tool can have:<tb> <SEP> a first angle measuring device which is designed to determine an angle of rotation of the A drive motor or of the threaded spindle about the threaded spindle axis; and or<tb> <SEP> at least one second angle measuring device which is designed to directly determine a swivel angle of the tool spindle about the A-axis with respect to the X-slide.
    A particularly advantageous arrangement of the adjusting mechanism results as follows: The tool spindle has an end on the tool side and an end remote from the tool (drive side). At the tool-side end, a generating tool is clamped on the tool spindle, which defines a tool reference plane running perpendicular to the tool axis. In the case of a power skiving tool, the tool reference plane can in particular be a plane that runs through the cutting edges of the tool on the distal face of the tool (“cutting edge plane”). In the case of other types of hobbing tools (e.g. hobbing tools or hob grinding tools), any effective plane that runs perpendicular to the tool axis and in which the tool interacts with the workpiece during machining can be used as the tool reference plane. There can be a whole host of such planes on the tool, but the area along the tool axis in which these planes intersect the tool axis is usually small compared to the length of the entire tool spindle, so that it depends on the specific position of the tool reference plane does not apply to the following considerations. As a tool reference plane, e.g. assume a plane through the center of the tool area intended for machining along the B axis. The first pivot axis (A-axis) intersects the tool axis (B-axis) between the tool-side end and the tool-facing end of the tool spindle. The connection between the tool spindle and the adjustment mechanism takes place in the area of the end of the tool spindle facing away from the tool, i.e. the third pivot axis runs in the area of this end remote from the tool. The first pivot axis (A-axis) and the tool reference plane run at a first distance from one another, and the A-axis and the third pivot axis run at a second distance from one another. It is then advantageous if the second distance and the first distance are in a ratio of greater than 1, preferably in a ratio of 1.5 to 3.
    In this arrangement, the A-axis therefore intersects the tool axis near the tool-side spindle end. This results in very short lever arms for the forces acting on the tool in the X, Y and Z directions, which can have a pulsating characteristic due to the process. As a result, these forces act on the machine structure with relatively low bending moments and thus generate relatively low vibrational energy that can act on the tool carrier. Due to the large mass of the entire tool carrier, effective broadband damping is also brought into effect. Furthermore, the movement of the tool in the Y and Z directions caused by the pivoting movement about the A-axis is small due to the minimized distance between the tool reference plane and the pivoting axis.
    For setting the orientation of the tool spindle about the A-axis, other adjusting mechanisms can be used instead of the adjusting mechanism with screw drive discussed above, in particular a direct drive with a torque motor. Although this is advantageous in terms of a simple design, it is located in the processing room and takes up a lot of space in it. This results in additional collision restrictions between tool and workpiece. In addition, the large amount of space required by a direct drive can mean that, on the one hand, the X slide has to be made wider, which ultimately makes the machine wider overall, and on the other hand, the A-axis has to have a greater distance from the X and Z guides. so that the forces on the tool described above act on the machine structure via larger lever arms, with correspondingly negative consequences for the tendency to vibrate. The embodiment with screw drive discussed above avoids these disadvantages.
    In order to additionally dampen vibrations of the tool spindle about the A-axis, the machine tool can have at least one vibration damper, preferably two vibration dampers arranged on both sides and preferably equidistant from the swivel plane, the vibration damper (s) acting between the tool spindle and the X-slide.
    The pivoting range of the tool spindle about the first pivot axis (A-axis) is preferably asymmetrical, that is, the tool spindle is preferably pivotable about the A-axis with respect to the X-slide in such a way that an axis intersection angle between the tool axis (B-axis) and the workpiece axis (C-axis) optionally accepts negative or positive values, the maximum positive value of the axis intersection angle being greater than the amount of the smallest negative value. The amount of the smallest negative value is preferably not greater than 10 °, while the maximum positive value is preferably at least 30 °. The intersection of the axes is defined as positive if the tool is inclined towards the X slide and negative if the tool is inclined away from the X slide. The asymmetrical swivel range means that less space is required, and the workpiece spindle or the A-axis can be arranged closer to the linear guides of the Z and X slides in order to keep the effective lever arm low with regard to torsions around these linear guides. In addition, with a positive cross-axis angle, the tool center is arranged closer to the linear guides of the Z and X slides than the A axis, which also has a positive effect on the machining precision. Due to the symmetrical construction of the machine with respect to the center plane, an asymmetrical swivel range does not mean any restriction in the hobbing process, because depending on the direction of the helix angle of the toothing to be machined, the tool can engage either to the left or right of the center plane during hobbing by moving the X slide be brought with the toothing to be machined. The symmetry of the arrangement of the linear axes with regard to the swivel plane remains unaffected by the asymmetrical swivel range.
    In some embodiments, the workpiece axis (C-axis) runs vertically in space. This enables a simple workpiece change and efficient chip removal. In addition, if the C-axis is arranged vertically, the Z-direction preferably also runs vertically in space. In such an arrangement, the weight of the Z slide together with the X slide mounted on it and the tool spindle acts along the Z direction and thus additionally reduces the tendency to vibrate along the Z direction. But it is also possible that the C-axis runs along a different spatial direction, in particular horizontally.
    The machine tool preferably has two parallel Z linear guides that extend parallel to the Z direction, arranged on both sides and preferably equidistant from the aforementioned central plane and on which the Z slide is guided along the Z direction opposite the machine bed . Each of the linear guides can then be assigned a separate Z drive in order to move the Z slide along the Z direction with respect to the machine bed. Each of these Z-drives can in particular comprise a drive motor, a threaded spindle and an associated spindle nut. The threaded spindle and spindle nut are preferably designed as a ball screw drive. Such a double Z-drive contributes to a high dynamic rigidity and preserves the symmetry in the structure of the machine tool with respect to the center plane.
    In order to precisely determine the Z position of the workpiece spindle, the machine tool can comprise one, preferably two Z linear measuring systems, each of the Z linear measuring systems having a measuring head attached to the Z slide and a linear scale attached to the machine bed. The measuring head of each of the Z linear measuring systems is then preferably arranged in such a way that it carries out a position measurement in an A reference plane which runs perpendicular to the Z direction and contains the A axis. This means that the measurement takes place at a defined location that is very well suited to characterizing the position of the workpiece spindle.
    In order to guide the X slide on the Z slide, the machine tool preferably has two X linear guides which are parallel to one another and extend parallel to the X direction and on which the X slide along the X direction opposite the Z -Slide is guided. A single X-drive can be provided for the X-axis, which can in particular comprise a drive motor, a threaded spindle and an assigned spindle nut. The threaded spindle and spindle nut are preferably designed as a ball screw drive. Here, too, a double drive is conceivable, as indicated above for the Z direction.
    The guidance of the Y-carriage on the machine bed can be done in a very similar way to the guidance of the Z-carriage. In particular, the machine tool can have two parallel Y linear guides that extend parallel to the Y direction, are preferably equidistant from the central plane on both sides, and on which the Y slide is guided along the Y direction opposite the machine bed. The machine tool can in turn have two Y drives in order to move the Y slide along the Y direction with respect to the machine bed, one of the Y drives being assigned to one of the Y linear guides. Each of the Y drives can include a drive motor, a threaded spindle and an associated spindle nut. The threaded spindle and spindle nut are again preferably designed as a ball screw drive.
    Similar to the Z-axis, the machine tool can comprise one, preferably two Y linear measuring systems, each of the Y linear measuring systems having a measuring head attached to the Y slide and a linear scale attached to the machine bed. Each of the measuring heads of the Y linear measuring systems is preferably arranged in such a way that it carries out a position measurement in a C reference plane which runs perpendicular to the Y direction and contains the workpiece axis (C axis). As a result, the measurement is carried out at a location which characterizes the position of the workpiece center particularly well in relation to the Y direction.
    Because of the paired drives in the Y and Z axes, the rigidity is improved both with respect to axial movements along the respective direction and with respect to tilting movements about the Y or Z direction.
    [0041] The machine tool can have at least one of the following additional components:<tb> <SEP> a single centering device for determining a position of tooth gaps of the workpiece;<tb> <SEP> an optical measuring bridge for measuring the tool and / or the workpiece; and<tb> <SEP> a tool changing device for changing the tool.
    For each of the additional components there can be two alternative fastening structures which are arranged on both sides of the central middle plane. In particular, two alternative fastening structures for the single centering probe can be formed on the X slide on both sides of the central center plane. Two alternative fastening structures for the measuring bridge can be formed on both sides of the central center plane on the Y slide. Two alternative fastening structures for the tool changing device can be formed on the machine bed on both sides of the central middle plane. In this way, depending on the customer's requirements, a workpiece loader can be arranged at one of several possible locations, and the additional components can then be attached to the machine in such a way that they do not collide with the workpiece loader. Each of the fastening structures can in the simplest case e.g. include a mounting surface in which mating holes are made. In more complex configurations, however, a fastening structure can also comprise a three-dimensional structure that is specifically designed for attaching the respective additional component.
    The machine tool can have a chip conveyor which is arranged in the central mid-plane below the machine bed. The machine bed can have a central recess in order to enable chips to be discharged from a chip zone onto the chip conveyor. The chip conveyor can preferably be arranged such that it conveys chips from a front processing area of the machine into a rear area of the machine. Alternatively, however, it is also conceivable to convey the chips to the front.
    The machine tool is designed in a special way for the rolling machining of rotating parts with groove-shaped profiles, in particular of gears. For this purpose, the machine tool has, in particular, a control which is designed to produce a positive coupling between the rotation of the rolling machining tool and the rotation of the workpiece. The machine can be used for soft machining, but preferably for hard fine machining of pre-cut workpieces. The machine tool is particularly suitable for generating skiving, but can also be used for other generating processes, in particular for generating shaving, generating honing, generating grinding or hobbing.
    A method for machining a workpiece with a machine tool of the aforementioned type has:Bringing into engagement of a hobbing tool clamped on the tool spindle with the workpiece while the workpiece is clamped on the workpiece spindle, the engaging preferably taking place in a relative arrangement of the hobbing tool to the workpiece, in which the tool axis is offset to the central plane of the Machine tool runs; andCarrying out a hobbing of the workpiece with the machine tool.
    The hobbing tool can in particular be a gear-shaped hobbing tool, e.g. a skiving tool, act.
    BRIEF DESCRIPTION OF THE DRAWINGS
    Preferred embodiments of the invention are described below with reference to the drawings, which are only used for explanation and are not to be interpreted as restrictive. In the drawings show:<tb> Fig. 1 <SEP> a perspective view of a machine tool according to a first embodiment;<tb> Fig. 2 <SEP> an enlarged detailed view in area A1 of FIG. 1;<tb> Fig. 3 <SEP> a sectional view of the machine tool in FIG. 1 in the central plane E1;<tb> Fig. 4 <SEP> an enlarged detailed view in the area A2 of FIG. 3;<tb> Fig. 5 <SEP> a perspective view of the machine tool in FIG. 1, with omission of parts in the area of the X slide; and<tb> Fig. 6 <SEP> a perspective view of a machine tool according to a second embodiment.
    DESCRIPTION OF PREFERRED EMBODIMENTS
    First embodiment: vertical workpiece axis
    Figures 1 to 4 show different views of a machine tool according to a first embodiment. In FIG. 5, parts of the machine have not been shown for the purpose of better visibility, in particular the front part of the Z slide and the entire X slide with the tool spindle mounted on it.
    The machine tool shown is a machine that is particularly suitable for the power skiving process. However, it is also possible to carry out other types of machining with such a machine, in particular other rolling machining processes.
    The machine has a machine bed 100. As can best be seen in FIG. 3, the machine bed 100 is approximately L-shaped in side elevation, with a horizontal section 110 and a vertical section 120. The vertical section of the machine bed 120 separates a processing area 130 at the front from a rear area 140 the machine.
    A Y slide 200 is arranged on the horizontal section 110 of the machine bed 100. This can be displaced along a Y direction with respect to the machine bed 100. The Y direction runs horizontally in space. The Y-carriage 200 carries a workpiece spindle 210 on which a pre-toothed workpiece 220 is clamped. In this respect, the Y slide 200 serves as a workpiece carrier. The workpiece 220 is rotatably driven on the workpiece spindle 210 about a workpiece axis (C axis). The C-axis runs vertically in space, i.e. along the direction of gravity. The C-axis and the Y-direction together span a central middle plane E1 of the machine. The center plane E1 contains the C-axis, regardless of the position of the Y-carriage 200 along the Y-direction.
    A Z slide 300 is arranged on the vertical section 120 of the machine bed 100. This can be moved along a Z direction with respect to the machine bed 100. The Z direction runs parallel to the central plane E1. In the present example, the Z direction runs vertically in space, parallel to the C axis and perpendicular to the Y direction. An X-slide 310 is arranged on the Z-slide 300, which carries a tool spindle 320 and to this extent forms a tool carrier. The X slide 310 is displaceable along an X direction relative to the Z slide 300. The X-direction runs horizontally in space, perpendicular to the Z-direction and to the Y-direction and thus perpendicular to the central plane E1. Together, the Z slide 300 and the X slide 310 form a compound slide which enables the tool spindle 320 mounted thereon to be displaced along the Z and X directions that are perpendicular to one another.
    The tool spindle 320 drives a generating tool clamped on it, here a generating skiving tool 330 (“skiving wheel”, see FIGS. 3 and 4), to rotate about a tool axis (B axis, see FIG. 4). The tool spindle 320 can be pivoted about a first pivot axis (A axis, see FIG. 2) with respect to the X slide 310. The A-axis runs perpendicular to the B-axis and perpendicular to the center plane E1. The A axis intersects the B axis. The plane in which the B-axis is pivoted is referred to as the pivot plane E2. This swivel plane E2 runs perpendicular to the A-axis (is therefore a normal plane to the A-axis) and contains the B-axis, regardless of its swivel position about the A-axis. It runs parallel to the central plane E1.
    A chip conveyor 500 is arranged below and behind the machine bed 100 in such a way that it conveys chips from an area below the Y-carriage 200 into the rear area 140 of the machine. For this purpose, the chip conveyor 500 has a drive 510. Below the Y-carriage 200, a recess is arranged in the machine bed 100 for throwing off the chips. Alternatively, the chip conveyor 500 can be arranged in such a way that it conveys the chips to the front instead of to the rear.
    A machine control with control panel 600 is used to control and operate the machine.
    Setting of the orientation of the tool spindle around the A axis
    In order to carry out rolling machining processes, it is important that the orientation of the tool spindle 320 about the A axis can be set precisely. The machine has a corresponding adjustment mechanism for this purpose.
    In Figures 2 and 4, the pivotably mounted tool spindle 320 and the adjustment mechanism for setting the orientation of the tool spindle 320 about the A-axis can be seen particularly well. The X slide 310 has a side wall (“cheek”) 313 on both sides of the swivel plane E2, which extends parallel to the swivel plane E2 and forward counter to the Y direction. A sufficiently large recess for the tool spindle 320 is provided between the two cheeks 313. The tool spindle 320 is arranged between the cheeks 313 in the swivel plane E2 and is mounted in the corresponding cheek 313 via a swivel bearing 314 in the form of a backlash-free roller bearing. The two pivot bearings 314 enable a pivoting movement of the tool spindle 320 relative to the X slide 310 about the first pivot axis (A axis).
    In an upper end region of the X slide 310, an A drive motor 340 is arranged centrally between the cheeks 313. This is mounted on both sides of the pivot plane E2 in two backlash-free roller bearings 315 about a second pivot axis A 'on the X slide 310. The second pivot axis A 'runs parallel to the A axis. The A drive motor 340 drives a threaded spindle 342 to rotate about a threaded spindle axis 343. The threaded spindle 342 cooperates with a spindle nut 344. The threaded spindle 342 and the spindle nut 344 are designed as a backlash-free ball screw drive.
    The spindle nut 344 is connected on both sides of the pivot plane E2 to an upper end region of the tool spindle 320. The spindle nut 344 can be pivoted about a third pivot axis A ″ relative to the tool spindle 320 via two backlash-free roller bearings 325. The third pivot axis A ″ again runs parallel to the A axis.
    By actuating the A drive motor 340, the threaded spindle 342 is driven to rotate about the threaded spindle axis 343. This changes the position of the spindle nut 344 along the threaded spindle axis 343. This causes the tool spindle 320 to pivot about the A axis. Because of the large transmission ratio, a relatively small motor torque of the A drive motor 340 is converted into a relatively large displacement force or a relatively large pivoting torque of the tool spindle 320. Overall, the pivoting movement of the tool spindle 320 can thus be carried out very easily and precisely. The orientation of the tool spindle 320 can even be changed during machining. There is no need for clamping for stationary operation.
    The geometric relationships prevailing here are explained in more detail with reference to FIG. The A-axis (see FIG. 2) intersects the B-axis in a region that lies between the tool-side end and the tool-remote end of the tool spindle 320. At its free end, the tool 330 has a multiplicity of cutting edges which together define a cutting edge plane 331. This cutting plane 331 represents a reference plane on the tool. The cutting plane 331 runs perpendicular to the B axis. The distance between the cutting plane 331 and the A axis defines a lever arm H. The distance between the A axis and the third pivot axis A ″, about which the spindle nut 344 can pivot, defines a pivot radius R.
    The radial cutting forces that act between the workpiece and the tool during workpiece machining lead to corresponding torques about the A-axis. The torque about the A axis for a given radial cutting force in the swivel plane E2 is proportional to the length of the lever arm H. This torque in turn leads to a corresponding axial force on the spindle nut 344 along the spindle axis 343. This force is the smaller, the greater the swing radius R is. In the present case, the pivot radius R is significantly larger than the lever arm H. The ratio R / H is preferably greater than 1 and in particular lies between 1.5 and 3. The A drive motor 340 therefore only needs to absorb correspondingly reduced forces. This is advantageous for the rigidity of the machine with regard to vibrations around the A axis.
    To dampen vibrations about the A-axis, two vibration dampers 346 are additionally arranged between the tool spindle 320 and the X-slide 310. These run on both sides of the swivel plane E2 between the upper end area of the tool spindle 320 and the upper end area of the X slide 310, adjacent to the threaded spindle 342.
    Precise knowledge of the orientation of the tool spindle 320 around the A-axis, i. E. of the angle α between the B-axis and the C-axis (see Fig. 4), is important. The angle α is also referred to in this document as the axis intersection angle. In order to determine this angle precisely, the machine preferably has two independent angle measuring devices. One of the angle measuring devices measures the angle of rotation of the threaded spindle 342; From this, the position of the spindle nut 344 along the threaded spindle 342 and thus the pivot angle of the tool spindle 320 can be determined indirectly. This first angle measuring device is integrated in the A drive motor 340 and is indicated in FIG. 2 with the reference number 347. At least one further angle measuring device directly measures the swivel angle of the tool spindle 320 about the A-axis and thus the cross-axis angle α. This further angle measuring device is integrated in one of the two pivot bearings 314 and indicated by the reference number 323 (see FIG. 2).
    As illustrated in FIG. 4, the axis crossing angle α can assume both positive and negative values. The axis crossing angle α is defined as positive when the tool 330 is inclined towards the X slide 310, and as negative when the tool 330 is inclined away from the X slide 310. The swivel range of the tool spindle 320 is asymmetrical: the axis intersection angle α can assume significantly larger positive than negative values in terms of amount. Specifically, the swivel range can e.g. range from -5 ° to + 35 °, but other swivel ranges are also possible. Due to the almost mirror-symmetrical construction of the machine with respect to the center plane E1, this means that there is no restriction in the hobbing to only one helix direction of the toothing to be machined, because depending on the helix direction, the tool 330 can engage with the to the left or right of the center plane E1 during hobbing machining teeth are brought.
    Positioning of the tool carrier in the Z and X directions
    As already stated, the machine is constructed in such a way that the position of the tool spindle 320 is adjustable both along the Z direction and along the X direction. The axial feed is implemented with the Z infeed and the radial feed with the X infeed or a combination of X and Y infeed during the hobbing process. Since machining forces fluctuate particularly strongly along the Z direction, the adjustment is carried out along the Z direction with a Z slide 300, which is guided directly on the machine bed 100; The X-slide 310 is mounted on this Z-slide as a tool carrier. As a result, a significantly larger inertial mass has to be moved along the Z direction than along the X direction. This helps to keep the amplitude of vibrations along the Z direction, which could be excited by the fluctuating machining forces, small.
    In order to guide the Z slide 300 with respect to the machine bed 100, two parallel Z linear guides 301 are provided on the vertical section 120 of the machine bed, which extend parallel to the Z direction and are arranged on both sides symmetrically to the center plane E1. The Z slide 300 is guided on these linear guides 301 along the Z direction opposite the machine bed 100. A Z-drive motor 302 is assigned to each of the linear guides 301. Each of these Z drive motors 302 interacts with the Z slide 300 via a backlash-free ball screw drive 303 in order to drive the Z slide 300 along the Z direction (see FIG. 5). The Z linear guides 301, Z drive motors 302 and ball screw drives 303 are each paired almost identically constructed and are arranged symmetrically to one another with respect to the central center plane E1. The two Z-drive motors are either separately position-controlled ("Double Drive") or work together in master-slave operation.
    In order to dampen vibrations along the Z direction, each Z linear guide 301 is optionally assigned a vibration damper (not shown in the drawing). This vibration damper can in particular be designed in accordance with Swiss patent application 1023/18 of August 24, 2018. The vibration dampers are also constructed identically in pairs and arranged symmetrically.
    Each of the two Z linear guides 301 is also assigned a Z linear measuring system 350 in order to determine the position of the Z slide 300 on the machine bed 100 as precisely as possible (see FIG. 3). The two Z linear measuring systems 350 are also constructed identically and arranged symmetrically with respect to the central plane E1. Each of these Z linear measuring systems has a measuring head 351 which is attached to an outer surface of the Z slide 300. In addition, each Z linear measuring system has a linear scale 352 attached to the machine bed 100. The measuring head 351 is attached in such a way that it carries out a position measurement in a plane E4 which runs perpendicular to the Z direction (i.e. is a normal plane to the Z direction) and contains the A axis. This plane E4 is particularly well suited for characterizing the position of the A axis with respect to the machine bed 100 with respect to the Z direction and is therefore also referred to as the A reference plane.
    In order to guide the X slide 310 on the Z slide 300, two X linear guides 311 parallel to one another are provided on the Z slide 300, which extend parallel to the X direction and on which the X slide 310 is guided along the X direction with respect to the Z slide. An X drive motor 312 is used to adjust the position of the X carriage 310 along the X direction.
    Positioning of the workpiece carrier in the Y direction
    The guidance and adjustment of the Y slide 200 (i.e. the workpiece carrier) with respect to the machine bed 100 along the Y direction are carried out very similarly to the guidance and adjustment of the Z slide 300 along the Z direction. For this purpose, on the horizontal section of the machine bed 100, two Y linear guides 201 parallel to one another are again arranged symmetrically to the central center plane E1. The Y slide 200 runs on these linear guides 201. To drive the Y slide 200, each of the two linear guides 201 is assigned a Y drive motor 202 (see FIG. 3). Each of the Y drive motors 202 interacts with the Y slide 200 via a backlash-free ball screw drive 203. Again, the Y drive motors 202 can be position-regulated separately or operated in master-slave mode. In order to damp vibrations along the Y-direction, each linear guide 201 is optionally assigned a vibration damper (not shown in the drawing), which can be designed according to Swiss patent application 1023/18 of August 24, 2018.
    Each of the two linear guides 201 is in turn assigned a Y linear measuring system 230. Each of these Y linear measuring systems has a measuring head 231 attached to the outside of the Y slide 200 and a linear scale 232 attached to the machine bed 100. The measuring head 231 carries out its position measurement in a plane E3, which runs perpendicular to the Y direction (that is, a plane normal to the Y axis) and contains the C axis. This plane E3 is particularly well suited for characterizing the position of the C axis relative to the machine bed 100 with respect to the Y direction and is therefore also referred to as the C reference plane.
    As with the Z-axis, all relevant components of the Y-axis are constructed identically in pairs and arranged symmetrically to the central center plane E1, in particular the Y-linear guides 201, the Y-drive motors 202, the ball screws 203, the vibration damper and the Y linear measuring systems 230.
    Single centering device
    For hard fine machining of pre-toothed workpieces, a single centering device 410 is arranged on the X slide 310, which is designed to determine the angular position of the tooth gaps of the workpiece 220 with respect to the C-axis without contact, so that the tool 330 engages with a collision-free pre-toothed workpiece 220 can be brought. For this purpose, the centering device 410 has a centering probe 411 which is arranged at its lower end and which measures the tooth gaps in a manner known per se. The centering device 410 can optionally be attached to one of the two cheeks 313 of the X-carriage 310. For this purpose, the two cheeks have fastening surfaces 412 with corresponding bores on the end face (see FIG. 2).
    Measuring bridge
    An optical measuring bridge 420 can be seen particularly well in FIG. 3. This is mounted on the Y slide 200 and is used to measure the tool 330. In particular, it can be a laser measuring bridge with a laser and a photodetector. The measuring bridge 420 can optionally be arranged on the workpiece carrier 200 to the left or right of the central plane E1. For this purpose, corresponding fastening surfaces 421 with corresponding bores are provided on the Y slide 200 on the left and right of the central plane E1 (see FIG. 4). The tool can be measured in particular according to WO 2019/115332 A1.
    Tool changer
    A changing device 430 for automatically changing the tool is shown schematically in FIG. This is attached to the machine bed 100 and can also be arranged optionally on the left or right of the central plane E1. For this purpose, corresponding fastening surfaces 431 and bores are again provided on the machine bed 100.
    Workpiece loader
    As can be seen from FIG. 5, the machine optionally has a workpiece loader 440. The latter can remove a finished workpiece 220 from the workpiece spindle 210 and replace it with a blank to be machined or replace the workpiece clamping means. Depending on the customer's requirements, the workpiece loader 440 can be arranged to the left or right of the central plane E1.
    So that no collisions with the centering device 410, the measuring bridge 420 or the tool changing device 430 occur when the workpiece is changed, these additional components are arranged either to the left or to the right of the central plane E1, depending on the position of the workpiece loader 440. Depending on the customer's requirements, this is determined when the machine is configured.
    Alternatively, the workpiece loader can also be arranged at the front end of the machining area 130 in the central plane E1, as is also indicated in FIG. 5. If necessary, it is also possible to arrange the workpiece loader in the rear area of the machine, so that the loading and unloading process takes place through a recess in the vertical section 120 of the machine bed. For this purpose, the chip conveyor 500 is rotated by 180 ° with respect to the arrangement of FIGS. 1 to 6, so that its rising area with the drive comes to rest at the front end of the processing area 130. Because of the restricted accessibility, this arrangement of the workpiece loader is only useful in exceptional cases.
    Second embodiment: horizontal workpiece axis
    While the machine of the first embodiment has a vertically aligned workpiece axis C, it is also conceivable to align the workpiece axis C horizontally without deviating from the principles set out above. This is illustrated in FIG. 6. Parts with the same effect are provided with the same reference symbols as in FIGS. 1 to 5.
    Again, the machine bed 100 has a horizontal section 110 and a vertical section 120. In contrast to the first embodiment, the Y slide 200 serving as workpiece carrier is now vertically displaceable on the vertical section 120, i. the Y direction is now vertical. Accordingly, the C-axis now runs horizontally. As before, the C-axis runs in a central middle plane E1, and the guidance of the Y-slide 200 on the machine bed 100 takes place symmetrically to the middle plane by two linear guides. The Z slide 300 can now be displaced horizontally on the horizontal section 110 of the machine bed 100 parallel to the C axis, i.e. the Z direction is now horizontal. The Z-slide is guided symmetrically to the center plane by two linear guides. The X slide 310 serving as a tool carrier is arranged on the Z slide 300 as in the first embodiment. It is constructed in the same way as in the first embodiment.
    Operating procedures
    An operating method for a machine according to the first embodiment (FIGS. 1 to 5) will now be discussed.
    In order to machine a blank, the Y slide 200 is first brought into a workpiece change position counter to the Y direction, as illustrated in FIGS. 1 to 3. In this position, with the aid of the workpiece loader 440, the last finished workpiece 220 is removed from the workpiece spindle 210 and the blank to be machined is placed on the workpiece spindle 210 and clamped. The Y slide 200 is then brought into a machining position along the Y direction, as illustrated in FIG. 5.
    In the case of hard fine machining, the Z slide 300 and the X slide 310 are now positioned in such a way that the single centering device can measure the tooth gaps of the blank. In this way, the angular position of the tooth gaps in the raw part is determined.
    The Z slide 300 and the X slide 310 are then brought into a position in which the tool 330 comes into engagement with the blank, as is illustrated in FIG. The B-axis runs either to the left or to the right offset from the central plane of the machine tool, depending on the inclination of the workpiece and the tool. The raw part is now machined in the usual way. The tool 330 and the workpiece 220 rotate at a fixed speed ratio. This forced coupling takes place electronically through the control of the machine.
    If necessary, the tool is measured with the aid of the measuring bridge 420. In the case of a skiving tool, this can e.g. take place in a manner as described in WO 2019/115332 A1. Such a measurement can take place, for example, after every tool change and periodically after a certain number of machining operations.
    If the tool has to be changed, this is preferably done with the changing device 430.
    Modifications
    It goes without saying that the invention is not limited to the embodiments described above, but that various modifications are possible without departing from the scope of the invention.
    For example, in the first embodiment, the Y direction can also run obliquely to the horizontal, but still parallel to the central plane E1. Under certain circumstances, this can be advantageous for structural reasons or for reasons of loading and unloading the workpiece spindle. The Z direction does not necessarily have to run parallel to the C axis, as long as this direction also continues to run parallel to the center plane E1. The symmetry of the machine is not destroyed by such modifications.
    A large number of other modifications are possible. In particular, the machine can also be used for other generating processes than skiving. The respective process-typical, preferably gear-shaped tools are used. Combinations of two or more machining processes can also be carried out one after the other on the same machine. So it is e.g. It is conceivable that a workpiece is first roller peeled and then roller honed.
    In addition to hard fine machining, this machine can also be used for soft machining, with only the single centering probe having to be deactivated and tools typical of the process being used for soft machining.
    REFERENCE LIST
    100 machine bed 110 horizontal section 120 vertical section 130 machining area 140 rear area 200 Y-slide / workpiece carrier 201 Y-linear guide 202 Y-drive motor 203 ball screw drive 210 workpiece spindle 220 toothed workpiece 230 Y-linear measuring system 231 measuring head 232 linear scale 300 Z-slide / Tool carrier 301 Z linear guide 302 Z drive motor 303 ball screw drive 310 X slide / tool carrier 311 X linear guide 312 X drive motor 313 cheek 314 first swivel bearing 315 second swivel bearing 320 tool spindle 323 angle encoder 325 third swivel bearing 330 tool 331 cutting plane 340 A drive motor 342 threaded spindle 343 Threaded spindle axis 344 Spindle nut 346 Vibration damper 347 Angle encoder 350 Z linear measuring system 351 Measuring head 352 Linear scale 410 Single centering device 411 Single centering probe 412 Mounting surface 420 Measuring bridge 421 Mounting surface 430 Tool changer 431 Mounting surface 440 Workpiece loader 500 Sp äneförderer 501 conveyor drive 600 control panel A first swivel axis A 'second swivel axis A "third swivel axis X, Y, Z linear axes E1 center plane E2 swivel plane E3 C reference plane E4 A reference plane α axis intersection angle
    权利要求:
    Claims (20)
    [1]
    1. Machine tool for the rolling machining of rotating parts with groove-shaped profiles, in particular gears, having:a machine bed (100);a Y slide (200) which is linearly displaceable along a Y direction with respect to the machine bed (100);a workpiece spindle (210) which is arranged on the Y-slide (200) and which is designed to clamp a workpiece (220) on it and to drive it to rotate about a workpiece axis (C), the workpiece axis (C) being transverse runs, preferably perpendicular to the Y direction; anda tool spindle (320) which is designed to clamp a generating tool (330), in particular a gear-shaped generating tool, on it and to drive it to rotate about a tool axis (B),characterized,that the machine tool also has:a Z slide (300) which is arranged on the machine bed (100) and is linearly displaceable along a Z direction with respect to the machine bed (100), the Z direction being parallel to one of the Y direction and the workpiece axis (C) spanned central plane (E1), and wherein the Z-direction runs at an angle of less than 45 °, preferably parallel, to the workpiece axis (C); andan X slide (310) which is arranged on the Z slide (300) and is linearly displaceable along an X direction relative to the Z slide (300), the X direction running perpendicular to the central plane (E1); andthat the tool spindle (320) is arranged on the X slide (310) and can be pivoted about a first pivot axis (A) with respect to the X slide (310).
    [2]
    2. Machine tool according to claim 1,the first pivot axis (A) running perpendicular to the central plane (E1),wherein the tool axis (B) runs perpendicular to the first pivot axis (A) and can be pivoted about the first pivot axis (A) in a pivot plane (E2) which runs parallel to the central plane (E1), andwherein the first pivot axis (A) preferably intersects the tool axis (B).
    [3]
    3. Machine tool according to claim 2, wherein the machine tool comprises two first pivot bearings (314) for mounting the tool spindle (320) on the X-slide (310) about the first pivot axis (A), the two first pivot bearings (314) with respect to the pivot plane (E2) are arranged on both sides of the tool spindle (320) and preferably equidistant from the swivel plane (E2).
    [4]
    4. Machine tool according to claim 2 or 3, comprising an adjusting mechanism (340, 342, 344) for setting the orientation of the tool spindle (320) relative to the X slide (310),wherein the adjusting mechanism (340, 342, 344) is pivotably connected to the X-slide (310) about a second pivot axis (A '), the second pivot axis (A') running parallel to and spaced apart from the first pivot axis (A), andwherein the adjusting mechanism (340, 342, 344) is connected to the tool spindle (320) such that it can pivot about a third pivot axis (A "), the third pivot axis (A") being parallel to and spaced from the first pivot axis (A) and the second pivot axis ( A ') runs.
    [5]
    5. Machine tool according to claim 4,The machine tool comprises two second pivot bearings (315) for pivoting the adjustment mechanism (340, 342, 344) on the X slide (310) about the second pivot axis (A '), the two second pivot bearings (315) on both sides and preferably equidistant to the swivel plane (E2) are arranged, and / orwherein the machine tool comprises two third pivot bearings (325) for pivotably mounting the adjustment mechanism (340, 342, 344) on the tool spindle (320) about the third pivot axis (A "), the two third pivot bearings (325) on both sides and preferably equidistant from the Swivel plane (E2) are arranged.
    [6]
    6. Machine tool according to claim 4 or 5, wherein the adjusting mechanism (340, 342, 344) comprises:an A drive motor (340) which is preferably mounted on the X carriage (310) so as to be pivotable about the second pivot axis (A ');a threaded spindle (342) which can be driven by the A drive motor (340) to rotate about a threaded spindle axis (343) running perpendicular to the first pivot axis (A), the threaded spindle axis (343) running in the pivot plane (E2); anda spindle nut (344) which engages with the threaded spindle (342) and is preferably connected to the tool spindle (320) so as to be pivotable about the third pivot axis (A ").
    [7]
    7. Machine tool according to claim 6, which comprises:a first angle measuring device (347) which is designed to determine an angle of rotation of the threaded spindle (342) about the threaded spindle axis (343); and orat least one second angle measuring device (323) which is designed to directly determine a pivot angle of the tool spindle (320) about the first pivot axis (A) with respect to the X slide (310).
    [8]
    8. Machine tool according to one of claims 4 to 7,wherein the tool spindle (320) has a tool-side end and an end remote from the tool,a generating tool (330), which defines a tool reference plane (331), in particular a cutting plane, running perpendicular to the tool axis (B), is clamped on the tool spindle (320) at the tool-side end,wherein the first pivot axis (A) intersects the tool axis (B) between the tool-side end and the end of the tool spindle (320) facing away from the tool,wherein the first pivot axis (A) and the tool reference plane (331) run at a first distance (H) from one another,wherein the first pivot axis (A) and the third pivot axis (A ") extend at a second distance (R) from one another, andwherein the second distance (R) to the first distance (H) is in a ratio of greater than 1, preferably in a ratio of 1.5 to 3.
    [9]
    9. Machine tool according to one of claims 2 to 8, which has:at least one vibration damper (346), preferably two vibration dampers (346) arranged on both sides and preferably equidistant from the pivoting plane (E2), the vibration damper (s) (346) acting between the tool spindle (320) and the X-slide (310) to prevent vibrations the tool spindle (320) to dampen the first pivot axis (A).
    [10]
    10. Machine tool according to one of the preceding claims, wherein the tool spindle (320) relative to the X slide (310) is pivotable about the first pivot axis (A) in such a way that a cross axis angle (α) between the tool axis (B) and the workpiece axis ( C) optionally accepts negative or positive values, whereby the maximum positive value of the axis intersection angle (α) is greater than the amount of the smallest negative value.
    [11]
    11. Machine tool according to one of the preceding claims, wherein the workpiece axis (C) extends vertically in space.
    [12]
    12. Machine tool according to one of the preceding claims,wherein the machine tool has two parallel Z linear guides (301) which extend parallel to the Z direction, are arranged on both sides and preferably equidistant from the central center plane (E1) and on which the Z slide (300) along the Z direction is guided opposite the machine bed (310),wherein the machine tool has two Z drives (302, 303) in order to move the Z slide (300) along the Z direction with respect to the machine bed (100), andwherein one of the Z drives (302, 303) is assigned to one of the Z linear guides (301).
    [13]
    13. Machine tool according to claim 12, which comprises at least one, preferably two Z linear measuring systems (350), each of the Z linear measuring systems (350) having a measuring head (351) attached to the Z slide (300) and one on the machine bed (100) attached linear scale (352), and wherein the measuring heads (350) of the Z linear measuring systems (350) are arranged such that they perform a position measurement in an A reference plane (E4) which runs perpendicular to the Z direction and the first pivot axis (A) contains.
    [14]
    14. Machine tool according to one of the preceding claims,wherein the machine tool has two parallel Y-linear guides (201) which extend parallel to the Y-direction, are arranged on both sides and preferably equidistant from the central mid-plane (E1) and on which the Y-slide (200) along the Y-direction is guided opposite the machine bed (100),wherein the machine tool has two Y drives (202, 203) to move the Y slide (200) along the Y direction with respect to the machine bed (100), andone of the Y drives (202, 203) being assigned to one of the Y linear guides (201).
    [15]
    15. Machine tool according to claim 14, which comprises at least one, preferably two, Y linear measuring systems (230), each of the Y linear measuring systems having a measuring head (231) attached to the Y slide (200) and a linear scale (100) attached to the machine bed (100). 232), and wherein the measuring heads (231) of the Y linear measuring systems (230) are arranged such that they carry out a position measurement in a C reference plane (E3) which runs perpendicular to the Y direction and contains the workpiece axis (C) .
    [16]
    16. Machine tool according to one of the preceding claims, wherein the machine tool has at least one of the following additional components:a centering device (410) for determining a position of tooth gaps of the workpiece (220);an optical measuring bridge (420) for measuring the workpiece (220) and / or the tool (330); anda tool changing device (430) for changing the tool (330), andwherein the machine tool has two alternative fastening structures for each of the additional components, which are arranged on both sides of the central middle plane (E1).
    [17]
    17. Machine tool according to one of the preceding claims,wherein the machine tool has a chip conveyor (500) which is preferably arranged in the central central plane (E1), andwherein the machine bed (100) has a central recess to enable chips to be dumped onto the chip conveyor (500).
    [18]
    18. Machine tool according to one of the preceding claims, having a control which is designed to produce a positive coupling between the rotation of the rolling machining tool (330) and the rotation of the workpiece (220).
    [19]
    19. A method for machining a workpiece (220) with a machine tool according to any one of the preceding claims, wherein the method comprises:Bringing into engagement of a rolling machining tool (330) clamped on the tool spindle (320) with the workpiece (220) while the workpiece (220) is clamped on the workpiece spindle (210), the engagement in a relative arrangement of the The rolling machining tool (330) to the workpiece (220) takes place, in which the tool axis (B) runs offset to the central center plane (E1) of the machine tool; andCarrying out a hobbing of the workpiece with the machine tool.
    [20]
    20. The method according to claim 19, wherein the generating tool is gear-shaped and in particular is a skiving tool.
    类似技术:
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    同族专利:
    公开号 | 公开日
    WO2021008915A1|2021-01-21|
    CH715794B8|2020-11-13|
    CN114126793A|2022-03-01|
    TW202116452A|2021-05-01|
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    法律状态:
    2020-09-30| PK| Correction|Free format text: BERICHTIGUNG ERFINDER |
    2020-11-13| PK| Correction|Free format text: BERICHTIGUNG B8 |
    优先权:
    申请号 | 申请日 | 专利标题
    CH00918/19A|CH715794B8|2019-07-17|2019-07-17|Machine tool for rolling machining of rotating parts with groove-shaped profiles.|CH00918/19A| CH715794B8|2019-07-17|2019-07-17|Machine tool for rolling machining of rotating parts with groove-shaped profiles.|
    PCT/EP2020/068945| WO2021008915A1|2019-07-17|2020-07-06|Machine tool and method for the roll machining of rotational parts having groove-shaped profiles|
    CN202080051624.XA| CN114126793A|2019-07-17|2020-07-06|Machine tool and method for generating machining of rotating parts having a groove-shaped profile|
    TW109123914A| TW202116452A|2019-07-17|2020-07-15|Machine tool for the machining of rotary parts with groove-like profiles by a generating method|
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